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基于等承载能力原则的低匹配对接接头设计

Design of undermatching butt joint based on equal load-carrying ability

  • 摘要: 根据对接接头的应力分布特点,提出了低匹配接头焊缝与母材具有相等静载承载能力的条件,即焊根处应力集中因子与接头匹配比(焊缝金属与母材的屈服强度的比值)相等。通过有限元计算及其结果的回归分析,建立了对接接头几何参数与焊根处应力集中因子经验方程。针对高强钢焊接结构的应用,以焊缝与母材静载等强承载为原则,进行了低匹配对接接头的几何形状设计。结果表明,该几何形状设计不仅可在较大范围内选择匹配比而不必降低应用载荷,而且接头断裂模式由局部屈服断裂向整个接头的全面屈服断裂转变,该接头设计对于高强钢低匹配接头的应用具有重要意义。

     

    Abstract: Based on features of stress distributions in butt joint, the guide line of equal load-carrying ability about the weld and the base metal was proposed, i.e., to make the stress concentration factor at weld root equal to the mis-match ratio (ratio of yield strength of weld and base metal)by designing the geometric parameters of joint.The empirical equation for the relationship between geo-metric parameters of joints and stress concentration factors at weld root was also built by FEA calculating and its regression analysis.In order to apply such guide line to welded structure of high strength steel, the geometric parameters in undermatching butt joint were designed under this principle about the weld and the base metal in equal load-carrying ability.FEA results show that this design not only made mis-match ratio of undermatching butt joint be selected in large range without reducing the applied stress, but also change the fracture mode of joint from the bad partial yield fracture at the weld zone to the good entire yield fracture of joint.This design is very important in the application of the undermatching butt joint of high strength steel.

     

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