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等离子熔覆铁基金属陶瓷复合涂层的耐磨性能

Wear properties of plasma clad iron based cermet composite coating

  • 摘要: 采用等离子熔覆技术,在调质C级钢表面原位生成铁基金属陶瓷复合材料涂层。利用SEM,XRD和EDS等分析了涂层的显微组织。在室温干滑动磨损及高温滑动磨损条件下测试了涂层的耐磨性,并讨论了磨损机理。结果表明,涂层由Cr7C3增强相和-γFe固溶体与少量Cr7C3构成的共晶组成;涂层组织细密,无大的显微孔洞及裂纹。由于占涂层体积分数较高的耐磨增强相Cr7C3的存在,使涂层在室温磨损试验条件下随载荷增加而磨损质量损失增加极为缓慢,对载荷变化不敏感;400~600℃高温滑动磨损条件下,试验温度越高,涂层的耐磨优势越明显。涂层在室温和高温干滑动磨损条件下磨损表面都比较光滑,均具有优良的耐磨性能。

     

    Abstract: A new type in situ iron based cermet composite coating was fabricated on hardened and tempered grade C steel substrate by plasma cladding.Microstructure of the coating was analyzed by SEM, XRD and EDS, respectively.Wear properties of the coating at room and high temperature were evaluated under dry sliding wear test and the wear mechanism was also discussed.Results indicated that the plasma cladding cermet composite coating consists of primary Cr7C3 and Cr7C3/γ-Fe eutectics.The coating is fine, and no big microscopic holes and cracks are found.Because of the high volume of wear-resistant reinforced phase Cr7C3 in the coating, wear mass loss of the coating increase extremely slowly and is not sensitive to the change of load in wear test at room temperature.Under dry sliding wear test at high temperature 400-600℃, the higher the test temperature is, the more obvious advantages the wear-resistance of the coating shows.The worn surfaces of the coating are relatively smooth and the coating possesses excellent sliding wear resistance at both room and high temperature test conditions.

     

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