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2A12铝合金焊接接头超声冲击强化机理分析

Analysis of strengthening mechanism of ultrasonic impact treatment of 2A12 aluminum alloy weld joint

  • 摘要: 使用ZJ—Ⅱ型超声波冲击设备对2A12铝合金焊接接头进行了超声冲击处理。用金相显微镜观察分析了超声冲击强化处理前后焊缝断面的显微组织,用显微硬度计测试了焊缝断面的显微硬度,用X射线应力仪测定了残余应力沿焊接接头表面横向的分布。通过以上分析,研究了铝合金焊接接头超声冲击强化的微观机理。结果表明,超声冲击处理可以在焊缝表面形成300μm左右的塑性变形层,焊缝中气孔、缩松等缺陷明显减少,焊接接头表面和断面显微硬度明显提高。消除了焊接接头表面残余拉应力,形成了残余压应力。

     

    Abstract: Aluminum alloy 2A12 welded joint was strengthened by ultrasonic impact treatment (UIT).The microstructure of welded joint with and without UIT was studied by optical microscope.Surface micro-hardness distribution across the weld joint and that along the depth direction of the cross section of the weld bead were measured by a micro-hardness tester.Residual stress distribution along the transverse direction of the weld joint surface was investigated by X-ray diffraction techniques. The micro-structural strengthening mechanisms via UIT were investigated.Results show that metallurgical structure of the near surface material of the weld zone was densified due to ultrasonic impact treatment.The depth of plastic deformation manifested by the textured structure extended up to about 300μm from the surface.Defects such as gas cavity and shrinkage porosity in the weld zone were reduced substantially after ultrasonic impact treatment.The hardness values of the weld zone and the surface of the welded joint were improved distinctly.High tensile weld residual stress was eliminated and compressive residual stress was induced by UIT.

     

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