工艺参数对铝合金CO2激光焊接光致等离子体温度的影响
Influence of welding parameters on laser-induced plasma temperature in CO2 laser welding of aluminum alloys
-
摘要: 利用Spectra Pro2500i瞬态光谱仪对6061铝合金CO2激光焊接光致等离子体的发光谱进行了测量,分析得到的200~600 nm范围内的Mg I特征谱线,利用玻尔兹曼图法计算得到光致等离子体的平均温度。分别研究了激光功率、焊接速度、焦点位置、辅助气体等工艺参数对光致等离子体平均温度的影响,并对其原因进行了分析。在试验条件下,当激光功率超过材料深熔焊接阈值功率后,激光功率对光致等离子体温度的影响不大,约为6000 K;焊接速度对光致等离子体温度的影响表现为"倒U形"曲线规律;对于一定内径的辅助气体喷嘴,等离子体温度随辅助气体流量呈现先增加后减小的趋势;在氦气中加入氩气会导致光致等离子体温度升高500~1000 K左右。Abstract: The spectrums of laser-induced plasma in CO2 laser welding of 6061 aluminum alloy are measured through PI Pro2500i transient spectrometer.Boltzmann diagrams can be used to calculate the average temperature of laser-induced plasma, which are deduced from Mg Ⅰ spectrums between 200-600 nm.The influence of welding parameters, such as laser power, welding speed, focus position and shielding gas, on laser-induced plasma temperature are investigated separately and the reasons are also discussed.Under the experimental conditions, laser power plays little role on laser-induced plasma temperature (6000 K)when it exceeds the threshold power of laser penetration welding.The effect rule of welding speeds on laser-induced plasma temperature likes inverted U curve.Laserinduced plasma temperature has been increased and then decreased when the flow rate of shielding gas is increased for a given diameter of nozzle.Laser-induced plasma temperature will increase 500-1000 K when adding argon in to helium.