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5A02/Q235钢Nd:YAG激光——脉冲MIG复合热源熔——钎连接

Fusion-brazing joining between 5A02 aluminium alloy and Q235 steel by Nd:YAG laser-pulsed MIG hybrid welding

  • 摘要: 研制开发了铝/钢特种钎剂,利用研制开发的铝/钢特种钎剂成功地实现了5A02铝合金板与普通Q235冷轧钢板的大光斑Nd:YAG激光-脉冲MIG复合热源熔-钎连接,并对焊缝的成形、接头的性能及成分、钎剂中各成分的作用进行了分析。结果表明,涂有KAlF4+Sn+Zn配方钎剂的Q235试板得到的焊缝成形美观,并且焊接过程稳定;拉伸试验中试样的破坏位置发生在铝母材的焊接热影响区,铝母材热影响区略有软化,接头抗拉强度可达167.3 MPa,约为5A02铝合金母材抗拉强度的83.6%,与5A02铝合金熔化焊接头的强度相当,接头的断裂方式为混合断裂;剪切试验中接头的最高抗剪强度可达106.3 MPa。扫描电镜分析表明,在接头钎焊连接界面处生成了一层厚度约为3.27μm的金属间化合物层;能谱测试结果表明,Al,Fe原子在钎焊界面处扩散较为充分。

     

    Abstract: A special type brazing flux was successfully developed. Using this special type brazing flux, 5A02 aluminium sheet could be joined to Q235 steel sheet by large spot Nd:YAG laserpulsedMIG hybrid welding.Weld appearance and mechanical properties and component of the joints as well as the function of each composition of the brazing flux were analyzed.The results indicated that a good fusion-brazing weld could be obtained by using KAlF4+Sn+Zn brazing flux on the Q235 steel sheet, and the process was stable.The tensile strength of the joint could reach 167.3 MPa, about 83.6% of the aluminium base metal, which is equivalent to the fusion joint by conventional arc welding.The fracture of the joints was within the heat-affected zone on the aluminium side, and the heat-affected zone is intenerated appreciably.The fracture morphology mainly was ductile with somewhat brittle.The shear strength of the joint was up to 106.3 MPa.The SEM test results showed that an intermetallic compounds layer was found in the joint, but the thickness of the layer was only about 3.27 μm.The EDS test results showed that around the brazing interface Al and Fe atoms diffused sufficiently with each other.

     

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