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抗H2S腐蚀压力容器用埋弧焊烧结焊剂的研制

Submerged-arc welding agglomerated flux for pressure vessel of anti-H2S corrosion

  • 摘要: 从渣系、碱度及熔敷金属化学成分的角度出发,确定以Al2O3-CaF2-MgO-SiO2-MnO-TiO2氟碱型渣系进行抗H2S腐蚀压力容器用烧结焊剂的设计。结果表明,所研制烧结焊剂配合中科院金属所两种专用焊丝均得到较高的强度和冲击韧性,以及良好的抗H2S腐蚀性能。由于与专用焊丝1号配合的焊缝金属具有较高锰含量,其γα相变温度降低,促进针状铁素体的形成,因而表现出较高的低温韧性值;熔敷金属氧含量(质量分数,%)仅为0.035%,氮含量仅为0.008%,氧含量减少,导致在塑性断口表面上产生了较大的韧窝,同时焊缝中的针状铁素体的百分含量增加,韧性提高。

     

    Abstract: Through analyzing slag system, alkalinity and chemical compositions of the deposited metal, a submerged-arc welding agglomerated flux for pressure vessel of anti-H2S corrosion with Al2O3 -CaF2 -MgO-SiO2 -MnO-TiO2 fluoride and alkaline type slag system was developed.The experimental results indicate that agglomerated flux matched two kinds of welding wire made in institute of metal research chinese academy of sciences can both produce high tensile strength and low temperature impact toughness and good properties of the resistance to H2S corrosion.For matching the 1# welding wire, the weld metal have a relatively large component of Mn, brings down the γαtransformation temperature, acicular ferrite increases in the weld metal.Thereby, the welded metal have higher low-temperature impact toughness.The low content of C, S and P has contributions to enhance the strength and impact toughness of the weld metal.The content of oxygen is only 0.035% and nitrogen is only 0.008%.The oxygen content reduces, which causes to produce bigger dimples in the ductile fracture appearance.At the same time the number of acicular ferrite increases, so the impact toughness is enhanced.

     

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