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焊剂带约束电弧在超窄间隙焊接中的加热特性

Heating characteristic of constricting arc with flux strips in ultra- narrow gap welding

  • 摘要: 利用焊剂带约束的电弧进行超窄间隙焊接,通过测量不同焊接参数下的焊缝截面相关尺寸,并根据截面尺寸的变化规律分析了受约束电弧的加热特性。结果表明,对超窄间隙中的电弧加以有效约束,有利于防止电弧攀升,并能保证两侧壁可靠熔合;电弧形态是决定侧壁熔合的主要因素,增加焊接电流或送带速度,可使电弧的加热位置下移,电弧直接加热侧壁的高度减小,以至电弧能量密度提高,更有利于电弧对侧壁根部的加热;增加电弧电压,可使阴极斑点的活动范围增加,有利于增强弧柱和阴极斑点对侧壁根部的加热效果;电弧电压、焊接电流和送带速度三者间的合理匹配,有利于获得合适的电弧形态,使电弧在间隙的三个方向有效加热。

     

    Abstract: Constricting arc with flux strips is employed in ultra- narrow gap welding, by measuring the cross sectional sizes of welds under different welding parameters, heating characteristic of constricted arc was analyzed based on the variation of the cross sectional sizes of welds.The results indicate the arc with effective constriction in the ultra-narrow gap benefits from preventing itself climbing up along sidewalls, and ensure a reliable fusion of sidewalls;arc morphology is the main factor to decide fusion of sidewalls, the increase of welding current or feeding rate of flux strip can make the heating position of arc move down, the heating height of sidewalls decrease, energy density of arc enhance, which more benefits from achiving good fusion of sidewall roots;the increase of voltage can make the range of cathode spot moving expand, which can enhance the heating effect of arc column and cathode spot on sidewall roots; the reasonable matching of voltage, current and feeding rate of flux strip is good to obtain proper arc morphology, and makes arc have a effective heating in three directions of ultra-narrow gap.

     

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