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脉冲埋弧横焊工艺在石油储罐焊接中的应用

Horizontal welding of pulsed submerged arc welding and its application in oil tank manufacturing

  • 摘要: 把横焊位置脉冲埋弧焊的熔池简化为在固体表面承受脉冲载荷的液态金属,分析了其横焊位置的受力情况,探索了脉冲埋弧横焊消除咬边的机理,熔池所受到的电磁力、熔滴冲击力以及表面张力都是随焊接电流的变化做周期性变化,这样的周期性变化有利于在填充焊和盖面焊中消除咬边。结果表明,脉冲埋弧横焊不仅可以利用脉冲峰值电流保证熔深,同时脉冲电流的震荡作用可以有效地消除咬边,拓宽了埋弧横焊的工艺参数范围。

     

    Abstract: In order to analyze the stress situation of the molten pool in horizontal pulsed SAW (submerged arc welding), the pool was simplified into a piece of liquid metal on the surface of solid metal, which receives pulse load regularly.In this way, the mechanism of undercut elimination with pulse current was brought forward, i.e.the arc force loaded to the pool, the impact force of droplet transfer and the resultant surface tension all follow the regular pulse current change.Such regular change of these forces helps to eliminate the undercut.The forces follow the regular changes of pulse current, and the peak value of certain pulse current ensures a pleasant penetration to prevent incomplete penetration.The pulse current can also restrain the undercut.Therefore, the range of processing parameters in ordinary horizontal SAW can be increased with the technology of pulse horizontal SAW.

     

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