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铝合金激光-电弧双面焊接头特征分析

Joint characteristics of laser-arc double sides welding for aluminum alloy

  • 摘要: 采用激光-电弧双面焊工艺进行铝合金焊接试验,发现该工艺不仅可以获得稳定可靠的焊接过程与美观的焊缝成形,还可以有效地增加接头熔深和降低焊接成本。主要研究了焊接参数对双面焊接头特征的影响。结果表明,激光功率增加时,双面焊两侧的熔宽都以同样的趋势增大;焊接电流增大时,电弧侧熔宽的增加趋势明显大于激光侧;增加激光功率或提高焊接电流都会引起焊缝最小熔宽的增大,且焊缝最小熔宽的深度也发生一定的变化。随焊接速度的提高,激光侧的深宽比增加,而电弧侧的深宽比减小。

     

    Abstract: A novel technology of laser-arc double sides welding for aluminum alloy s was explored.The stability welding process and better appearances can be obtained in double sides welding, except of deeper penetration, higher efficiency and lower cost.The effect of welding parameters on the characteristics of the joints was investigated sy stemically.The results showed that with the increase of laser powers, the weld width of both laser side and arc side became broadened, and the degree of an increase of the widths of both laser side and arc side was almost consistent.With the increase of currents, the widths of both laser side and arc side will be enlarged, and the extent of an increase of the width of arc side was more obvious than that of laser side.Whether laser powers or arc currents are augmented, the minimum widths of cross-sections will rise.Moreover, the depth of minimum width will fluctuate with the alteration of heat input.If the heat input increases to some extent, the depth of minimum width is invariant.With the increase of welding rates, the width and depth of double sides welding will fall, and results in the increase of depth-width ratio in laser welding and the reduction of depth-width ratio in arc welding.

     

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