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自保护药芯焊丝焊接X70管线钢接头力学性能和微观组织特点

Mechanical properties and microstructure of X70 butt joint welded by self-shielded flux cord wire

  • 摘要: 对X70大管径管线钢焊接用自保护药芯焊丝进行研究。并进行焊接工艺和力学性能的评定,以确定其现场的焊接性,所有结果符合美国石油行业标准API1104《管道及有关设施的焊接》和一些附加的国内标准。结果表明,自制的自保护药芯焊丝有较好的全位置焊接性、良好的脱渣性和电弧稳定性,较低的飞溅率和发尘量。接头的抗拉强度为730~760 MPa,-20℃冲击吸收功为125 J。表明自制的自保护药芯焊丝能够在焊接X70管线钢时获得合格的接头。X70接头焊缝中微观组织有针状铁素体、块状铁素体、先共析铁素体和粒状贝氏体,在热影响区粗晶区没有发现魏氏组织。焊缝柱状晶区和HAZ粗晶区的主要组织是粒状贝氏体。在焊接接头中获得贝氏体组织,使这种自制自保护药芯焊丝能够符合规定的力学性能的要求。

     

    Abstract: The present paper deals with the research work of self shielded flux cored wire (FCAW-S) for X70 large diameter pipe.Welding procedure qualifications tests and mechanical properties tests were carried out by Pipeline Research Institute of CNPC to assess field weldability and should be in accordance with API 1104 and the additional standard requirements.The results of welding procedure qualifications tests show that the self-made FCAW-S has good all-positions weldability, detachability, arc stability and less spatter loss coefficient and total amount of weld fumes.The tensile strength of theweld is about 730-760 MPa and the average impact absorbing energy at -20℃ is 125 J.Tests results show that this self-made FCAW-S can provide a qualified weld for X70 pipeline steel.The microstructure of X70 butt joint weld exhibits acicular ferrite, polygonal ferrite, proeutectoid ferrite, bainite morphology but shows no weidmanstaten structure in HAZ (heat-affected zone) coarse grain zone.The main microstructure in columnar crystal zone and HAZ coarse grain zone is bainite.Bainitic microstructure in the butt joint indicated this self-made FCAW-S have the capability to meet all mechanical properties requirements of this welding material.

     

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