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摆动电弧埋弧焊的数学建模与仿真

Modeling and simulation of weaving arc in submerged arc welding

  • 摘要: 针对变速送丝调节系统埋弧焊的特点,利用MATLAB软件建立了V型坡口扫描单元的仿真模型、焊接电源单元的仿真模型、焊接电弧单元的仿真模型,并在此基础上形成了系统的整体仿真模型,全面研究了坡口形状、焊接电源和熔滴过渡形式对输出焊接电流的影响机理;分析了电弧传感器的主要参数对焊缝偏差信息、焊接工艺参数的影响规律;探讨了常见干扰因素的影响,为建立摆动电弧埋弧焊焊缝自动跟踪系统提供理论依据。

     

    Abstract: According to the characteristics of submerged arc welding with alternative wire feed system, the seam tracking process of the submerged-arc welding was studied.The models to simulate welding power, welding arc and scaming the V groove were founded, and the general simulation model of welding system was established based on these models.The influences of groove typt, welding power and forms of metal transfer on the output welding current were studied and the effects of the main parameters of arc sensor on seam deveiation and welding parameters were also analyzed.The studies offer a theoretical foundation to the establish the auto seam tracking sy stem of weaving arc sensor in submerged arc welding.

     

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