复杂薄壁空间曲线焊缝的变形控制
Deformation control of complex space curve welded joint
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摘要: 根据某产品空间曲线焊缝壁薄、密集、受热易变形,对管间隙及错边量要求高的特点,对其结构及其受力受热情况,及弧焊变形机理进行了深入地研究,并提出了抑制其变形的"分段线性控制"策略。依据焊缝间隙与焊接电流的对应关系,配合机器人虚拟ARC_ON/OFF信号与PLC电流分段线性控制信号,实现了连续焊接时电流的分段线性控制。结果表明,该控制策略行之有效,成功地应用于该焊件的实际生产,提高了产品的质量及生产效率。Abstract: A type work-piece has some features such as thin wall, dense space curve welded joint, easy to deform when heated, a high demand of gap and unfitness and so on.According to the structure characteristic and the states of heating and stress for the welding parts, the distortion mechanism of the work-piece has been further investigated and subsection linear control strategy for current to suppresses the distortion has been proposed.Based on the relationship between the gap and the welding current, the subsectioo linear control strategy for the current has been implemented by using the signals of virtual ARC_ON/OFF companied by the current-control signals produced by PLC.It has been approved that the control strategy can be successfully applied in the actual welding production and improves the quality and productivity of the work-piece.