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基于神经网络优化的车身镀锌板点焊性能预测

Performance prediction in spot welding of body galvanized steel sheets based on artificial neural network and its optimization

  • 摘要: 针对汽车车身常用的镀锌钢板(GMW2和DP600)的点焊性能预测问题进行了研究,引入人工神经网络模型来描述点焊工艺参数空间同焊点接头质量空间的映射关系;在对普通网络存在的缺陷问题进行深入分析的基础上,结合大量试验综合考虑,对网络模型进行了优化改进;然后将试验得到的大量点焊工艺参数与相应点焊接头质量的试验数据提供给神经网络学习。结果表明,学习后的优化神经网络模型能够准确有效地预测焊接电流对点焊熔核直径、压痕深度以及拉剪强度的影响规律。亦即该优化神经网络模型可有效地实现对车身镀锌钢板点焊性能的预测,且预测精度和准确率较高,符合工程需要,具有一定的实用价值。

     

    Abstract: The performance prediction in spot welding of the galvanized steel sheets are very important in the automobile body manufacturing.So it was studied with galvanized steel sheet GMW2 and DP600.Artificial neural networks(ANN) are used to describe the mapping relationship between welding parameters and welding quality. After analyzing the limitation of standard BP networks, the original model was optimized based on lots of experiments.Then a lot of experimental data about welding parameters and corresponding spot welding quality were supplied to the ANN for training. The results indicate that the improved BP network model can accurately predict the influence of welding currents on welding nugget diameters, depth of indentation and the tension-shear strength of welding spots.That is to say, the model can effectively predict the spot welding performance of the galvanized steel sheets.The forecasting precision is high enough to meet the practical need of engineering and has some application value.

     

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