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高压空气环境下TIG焊接机器人关键技术

Key techniques of TIG welding robot in high-pressure air condition

  • 摘要: 针对渤海湾石油管道的技术特点和项目内容要求,研制出一种在60~100 m深的水域完成输油管道的修补作业的水下高压全位置焊接的焊接机器人。使用PPI通信协议,控制系统实现多机工作的协调和管理,解决了对机器人的运动参数的控制和焊接参数的接管控制。采用人机交互系统,实现了对机器人的控制和对焊接状态、场景的监控,同时解决了高压环境下的无人操作自动焊接问题。在0.1 MPa,0.3 MPa,0.5 MPa和0.7 MPa压力下,进行16Mn试件的焊接工艺研究,获得良好的单面焊双面成形的效果。试验研究表明,提高焊接机器人的控制水平、采用遥控操作,是解决高压干式焊接的关键技术。

     

    Abstract: According to the special technical features of the oil pipelines in Bohai Sea and the requirements of the program, an allposition hyperbaric TIG welding robot for underwater pipeline recovery work in deep water of 60-100 m was developed.In its control system the harmony and management of multi-controllers was achieved by adopting PPI agreement. The parameters of command movement and that of welding movement for the welding robot were controlled.By a man-machine conversation system, the controls of the robot, welding states and scenes could be manipulated and supervised.The unmanned welding problem in hyperbaric circumstance was solved at the same time.Under the different pressures, such as 0.1 MPa, 0.3 MPa, 0.5 MP and 0.7 MPa, the welding simulations had been done with a 16Mn steel plate and the better effect of one side welding with back formation was obtiained. Experimental results show that a higher control level and remote control by adoption in a robot are the key techniques of TIG welding in high-pressure air condition.

     

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