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复杂相贯线接缝自动焊接的运动控制算法

Movement control algorithm of automatic welding for complex intersection seam

  • 摘要: 为了实现复杂相贯线接缝的自动焊接,在简要介绍设计的五轴联动数控焊接机床组成结构与工作原理的基础上,以椭球面封头自动焊接接管为例,重点介绍了通过坐标变换构建相贯线接缝曲线方程,再以相同的参数角φs将相贯线接缝曲线离散化成N段首尾相接的小直线段,利用小直线段插补拟合整条相贯线接缝曲线,给出了各插补离散点坐标参数与焊枪姿态调整的计算方法,最后采用通用数字I/O卡和步进电机构成伺服控制系统执行运动控制算法。文中介绍的这种运动控制算法,具有较高的通用性,并且大幅度地降低了设备成本。

     

    Abstract: On the basis of structure and principle of the fiveaxes linkage NC welding machine introduced in abstract, it mainly studied the movement control algorithm of the automatic welding for the complex intersection seam.Take the ellipsoidalwelding conjugation tube as the example, it separately introduceal the constructionof space curve equation of the intersection seam, the discrete point parameters while interpolating and fitting the intersection seam using line interpolation, the adjusting calculation of welding torch and the method of how to realize the servo control system with digital I O board and step motor.To control automatic welding process of complex intersection seam using the software algorithm introduced, the system becomes more versatile and the cost of equipment can be decreased considerably.

     

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