采用铜和铌复合中间层的钛合金与不锈钢的真空热轧焊接
Vacuum hot roll bonding of titaium to stainless steel using Cu and Nb composite interlayer
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摘要: 采用铜(纯铜及含稀土元素钇的铜)+铌的复合中间层进行了钛合金与不锈钢板的真空热轧焊接试验,测试了接头拉伸强度,并利用金相显微镜、扫描电镜、XRD、能谱对连接界面的微观结构、断口形貌及中间层材料铜的组织进行了分析,结果表明,连接界面结合良好,无未焊合或开裂处;焊后未生成金属间化合物,在铌-钛合金界面处存在一厚度约为2.5μm的过渡层,而铜-不锈钢、铌-铜界面的过渡层厚度约为1.9μm;焊后铜晶界处产生了空洞,断口形貌显示出现了沿晶开裂的现象;稀土元素r的加入可以细化铜的晶粒,在相同的焊接工艺参数时含有稀土元素Y的铜层中未形成空洞,随着钇在铜中的质量百分含量由0.01%增加到0.02%,细化晶粒的效果更加显著,与采用纯铜作为中间层材料时的抗拉强度(326.9 MPa)相比分别提高了51.3MPa(铜中含钇0.01%,质量分数)和61.7 MPa(铜中含钇0.02%质量分数)。Abstract: This article describes a study of the application of a vacuum hot roll bonding technique to Ti alloy plate and stainless steel plate using the composite interlayer of copper(pure copper and copper contains lanthanon Yt)and Nb sheet.The tensile strength was tested and the microstructure of the joint interface, fractograph and the structure of copper interlayer were analyzed by optical and scanning electron microscopy, XRD, energy spectrum analysis. The results showed that the defects such as separation and crack were not observed at interface, and there are no intermetallic compounds formed after bonding. There existed a transition layer at Nb-Ti interface, the thickness of which is about 2.5μm and the thickness of transition layer at Cu-SS and Nb-Cu interface is about 1.9μm. At copper grain boundary the voids were observed and the fractograph showed crack along the grain boundary.Doping of the lanthanon Yt can reduce the grain size. No voids appear in copper layer with Yt comparing with without Yt with the same bonding parameters, and the effect of reducing grain size is more efficient with the content of Yt in copper increasing from 0.01% to 0.02wt%. Comparing with the specimen using pure copper interlayer, the tensile strength increased 51.3 MPa(Yt 0.01wt% in Cu) and 61.7 MPa(Yt 0.02wt%in Cu), respectively.