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薄板激光焊时失稳变形及其控制

Buckling distortion of laser welded thin plates and its control by dynamic cooling

  • 摘要: 对薄板激光焊时出现的失稳变形进行了试验研究,利用CCD记录和观察0.8 mm和1.5 mm两种厚度的不锈钢板焊接过程中典型的动态变形行为,这种变形行为既包括变形量的大小又包括变形的方向;根据两种厚度薄板表现出的不同变形行为,分析了各自发生失稳的机理。采用冷却水为介质的背面动态冷却方法对失稳变形进行控制,通过对冷热源距离d和冷却水流量q两个主要冷却参数的优化,在有无拘束两种条件下分别得到了0.8 mm和1.5 mm薄板良好的变形控制效果。同时讨论了合理拘束对失稳变形的影响。

     

    Abstract: Thin plates are easy to buckle when heated, which limits the application of laser welding of thin plates.Typical distortion behaviors of thin stainless steel plates with two different thicknesses, 0.8 mm and 1.5 mm, were recorded by a digital camera. The recorded behaviors consisted of both amplitude and direction of the disfortion.The two different sheets showed different distortion behaviors, and the buckling mechanism was analyzed respectively. Moreover, according to the two different buckling mechanisms, a backside dynamic cooling technology was introduced to control the buckling distortion. After experimentally optimizing cooling parameters, the cooling distance the and water flow rate, the welding distortion was controlled very well.Influnce of proper restriction on bulking was discussed.

     

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