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电阻点焊熔核形成过程磁流体动力学分析

Analysis of nugget formation process in resistance spot welding based on magnetic fluid dynamics theory

  • 摘要: 引入磁流体动力学理论,采用解析方法对电阻点焊熔核形成过程中电场、磁场、热场、流场及其相互耦合进行了系统的分析,揭示了点焊熔核形成过程中各物理场的特征,以及它们相互作用对熔核内熔化金属流动的影响规律。研究发现,在焊接电流及其感应磁场相互作用产生的磁场力的作用下,熔化金属磁流体仅仅在通过电极轴对称轴的对称平面内绕四个核心做旋转运动,并且金属流动开始于结合面,最大速度也出现在结合面上。这为进一步通过有限元方法深入研究电阻点焊熔核形成多物理场耦合过程提供了重要的简化依据。

     

    Abstract: Magnetic fluid dynamics theory was introduced to investigate the features of electric field,induced magnetic field,and electromagnetic field with analytical method.Based on magnetic force distribution,fluid flow laws in spot welding nugget were analyzed.Results showed the magnetic force only acts in symmetry plane through axisymmetrical center of electric electrode, and causes liquid metal to flow in the symmetry plane only.Molten metal makes symmetrical rotation flow in four close cells in the symmetry plane.The flow initiates at faying surface,and the maximum velocity also appears at faying surface.All these conclusions will offer important simplifications for further in-depth research of multi-physical field coupled process during resistance spot welding with finite element method.

     

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