电弧气刨对板材初始应力场的影响
Influence of air-arc cutting on initial stress fields
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摘要: 根据电弧气刨的特点,用有限元的方法分析了电弧气刨对10Ni5CrMoV钢板材应力场的影响规律,并进行了试验验证,模拟结果和试验结果吻合良好。在此基础之上,进一步分析了电弧气刨应力场规律及其对初始应力场的影响机理。结果表明,电弧气刨稳态应力场和平板对接焊稳态应力场相似,在靠近坡口处为拉应力状态,在到达峰值后残余拉应力逐渐变小,并且纵向残余应力变为压应力,而横向残余应力趋近于0应力状态。电弧气刨对于板材应力场影响包含两个方面:(1)材料的去除释放板材坡口处的初始应力;(2)电弧的热作用导致坡口处产生较大的残余拉应力,电弧的热作用对应力场的影响更为强烈。Abstract: The influence the stress fields of air-arc cutting for 10Ni5CrMoV steel plates are simulated using finite element method and the simulating results are according well with the experiments results.The stress fields of air-arc cutting for 10Ni5CrMoV steel plates and the mechanics of influences on initial stress fields of air-arc cutting are studied further.The results show that the stable stress fields of air-arc cutting are similar to that of the butt plates welding.There are tensile stresses near the groove and then they turn low gradually,and finally the transversal stresses approach zero stress while the longitudinal stress change to compressive stress.The influence of air-arc cutting on the initial stress fields contain two aspects:1) the stresses near the groove are released because of the metal materials wiped away;2) the thermal function of the arc made a higher tensile stress existed near the groove,and it is more intense than the former.