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工艺参数对钽薄板小间隙TIG对接焊熔池的影响

The effect of welding parameters on molten pool of TIG helium-arc small-gap butt welding of tantalum sheet

  • 摘要: 为探索薄壁钽焊管生产线焊接成形质量控制方法,进行了钽薄板小间隙平对接TIG氦弧点焊工艺试验和数值模拟技术研究。试验中用Fastcam 10KC高速摄像仪成功地测定了熔池的动态尺寸。数值模拟采用ANSYS有限元分析软件,建立了焊接系统的三维传热模型,综合考虑了对接间隙、夹具等的影响,计算所得熔池动态变化的结果与试验结果较好地吻合。另外,利用数值模拟方法还进行了工艺参数对熔池形态影响的研究,结果表明,对接间隙促进了熔池纵横向宽度的椭圆化。计算获得的熔池形成时间、熔池长大速度、熔池形成率、临界电流等对优化焊接工艺参数具有重要指导意义。

     

    Abstract: In order to exploring the method to control the welding quality of thin-wall welding tube of tantalum during the production, the experimentation of TIG helium-arc small gap spot-butt welding of tantalum sheet and corresponding numerical simulation were studied. The dynamic size of molten was successfully measured with the high-speed vidicon of Fastcam 10Kc. The numerical simulation adopted ANSYS and three-dimension conducting-heat model in welding was set up. The effect of butting gap and clamp were synthetically considered, the result of calculation and that of the experimentation were identical better. The influence of the welding parameters on molten pool were studied by numerical simulation. The results showed the gap enhance the molten pool being ellipse. The appearing time and grow-up speed of molten pool and critical current from the calculation had the important instructional significance for optimizing the welding parameter.

     

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