1420铝锂合金激光焊接气孔形成机理
Porosity formation mechanism in laser welding 1420 Al-Li alloy
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摘要: 1420铝锂合金与传统的2000、7000系列铝合金相比,密度低12%,弹性模量高8%左右,具有优异的抗腐蚀性和高温性能。激光焊接作为一种快速高效的焊接方法,在焊接1420铝锂合金时存在一个问题,即具有严重的气孔倾向。针对1420铝锂合金激光焊接中气孔产生的原因进行了比较系统的分析。分析认为,表层物质是焊接过程中氢的主要来源,一定要采用适当的方法进行彻底的清除,而Mg、Li等合金元素不仅增加了熔池吸氢倾向,还增加了匙孔末端的不稳定性,应该采用合适的熔透模式,改善熔池的流动,将这种不稳定性降到最低。Abstract: Compared with the traditional 2000 and 7000 series aluminum alloys, 1420 Al-Li alloy decreases density by 12% and increases Young's modulus(E) by 8%, and has excellent corrosion resistance and high temperature properties. Laser welding, as a fast and efficient welding method, has a serious porosity formation tendency in welding 1420 Al-Li alloy. The possible mechanism of porosity formation in laser welding 1420 Al-Li alloy were systematically analyzed. It indicated that the surface impurity is main hydrogen source and must be cleaned up thoroughly. Moreover, alloy elements such as Mg and Li, not only increase the hydrogen solution capacity in weld pool, but also increase the instability of keyhole tip. In order to minimize this instability and improve fluidflow in weld pool appropriate penetration mode should be employed.