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纵向磁场作用下的旋转射流过渡的机理

Principle of rotating transfer undergoing longitudinal magnetic field control

  • 摘要: 介绍了纵向磁场作用下的旋转射流过渡的动态过程,分析了由于导电流体的旋转而引起的周向电流,以及由于周向电流与外加磁场的相互作用而产生的对熔滴过渡过程的影响。通过试验验证了外加磁场可以有效的控制高效MAG焊接的旋转射流过渡过程。在送丝速度45m/min,保护气体为80%Ar+20%CO2,得到稳定性好、可控性好的旋转射流过渡,从而大大提高了焊接生产效率。实现了在连续大电流的区间获得稳定的无氦保护的低成本高效MAG焊接新工艺。

     

    Abstract: The dynamic process of rotating transfer undergoing the longitudinal magnetic field control is discussed,and the formation of circum current is analyzed because of the rotating of the liquid streaming.The process of rotating transfer is affected by the interaction of the circum current and the additional longitudinal magnetic field.The experimental results show that the process of rotating transfer can be controlled by the additional longitudinal magnetic field.Under the shielding gas of 80% Ar+20% CO2,a stable and better controlled rotating transfer is realized with the wire feed speed of 45 m/min.Thus the melting efficiency of the welding materials increases obviously.In this case,a new metal active gas welding process with higher performance and less cost is realized under the condition of the continuous and high current with the common shielding gas free of helium.

     

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