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柯黎明, 邢丽, 黄奉安. 搅拌摩擦焊接头形成过程的二维观察与分析[J]. 焊接学报, 2005, (3): 1-4.
引用本文: 柯黎明, 邢丽, 黄奉安. 搅拌摩擦焊接头形成过程的二维观察与分析[J]. 焊接学报, 2005, (3): 1-4.
KE Li-Ming, XING Li, HUANG Feng-an. Two dimensional flow of plasticized materials in friction stir welded joints[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2005, (3): 1-4.
Citation: KE Li-Ming, XING Li, HUANG Feng-an. Two dimensional flow of plasticized materials in friction stir welded joints[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2005, (3): 1-4.

搅拌摩擦焊接头形成过程的二维观察与分析

Two dimensional flow of plasticized materials in friction stir welded joints

  • 摘要: 用紫铜作标示材料,进行了LF6铝合金的搅拌摩擦焊试验,焊后在与焊缝表面平行的截面上,观察了标示材料在焊缝中流动的痕迹。结果表明,搅拌摩擦焊过程中,焊缝材料在水平面的流动与焊缝中心是不对称的,在焊缝的前进边,材料既向搅拌头前方流动也向搅拌头后方流动;在焊缝的返回边,材料只是向搅拌头后方流动,且有部分材料进入前进边。根据试验观察结果,建立了焊缝金属在水平面上的二维挤压模型,并用运动分解、合成的方法研究了探针周围热塑性材料的流动趋势,模拟了标示材料在焊接过程中的流动状态,模型能较好地解释试验所观察到的现象。

     

    Abstract: The two dimensional flow behavior of the plasticized materials in friction stir welded joints of aluminum LF6 was investigated with the copper sheet as an insert tracer material.The distribution of the copper on the plane parallel to the surface was observed by optical microscopy.The results indicate that the material flow was asymmetrical on the plane parallel to surface during friction stir welding.On the advancing side,the material in the parent metal flowed along the welding direction and the material in the weld flowed opposite to the welding direction;on the retreating side,the material only flowed opposite to the welding direction and some flowed into advancing side behind the pin.To analyze the material flow pattern on the plane parallel to the surface,a tentative two dimensional extrusion mode was presented based on the assumption that there was a thermal plasticized zone close to the pin.During welding the shape of the zone was steady if the center of the pin was taken as the original point of the coordinate.The effect of the pin's rotational and linear movement on the plasticized material within the thermal plasticized zone was analyzed separately and the flow pattern could be given according to these movements,which could explain the distribution of the tracer material observed.

     

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