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铬青铜与双相不锈钢电子束熔钎焊接头形成机制

Formation mechanism of electron beam melt-brazed joint of chromium-bronze and duplex phase stainless steel

  • 摘要: 采用光学金相、能谱分析及电子探针元素分析方法对QCr0.8/1Cr21Ni5Ti电子束熔钎焊接接头的组织结构进行了研究。研究结果表明,铬青铜与双相不锈钢电子束熔钎焊接头的焊缝组织为宏观均匀的Fe在Cu中的过饱和固溶体相,熔钎界面上部形成了与焊缝及钢侧母材连结良好的一薄的α+ε相熔合过渡层,下部为钎合面。给出了铜钢异种材料电子束熔钎接头形成的结构和热作用条件,并基于组织结构分析和电子束焊接的特点,建立了QCr0.8/1Cr21Ni5Ti电子束熔钎焊接接头形成的物理模型,探讨了其形成机制。分析认为,QCr0.8/1Cr21Ni5Ti电子束熔钎焊接头组织结构的形成是由匙孔形熔池形成阶段、熔合过渡层形成阶段、钎缝形成阶段及最终组织形成阶段组成。

     

    Abstract: The microstructures of electron beam(EB) melt-brazed joint of QCr0.8/1Cr21 Ni5Ti was studied by means of optical microscopy,energy dispersive X-ray analysis and electron probe microanalysis.The results indicated the microstructure of welding seam were macro-homogeneous supersaturated solid solution of iron in copper and thin transition layer consisting of α+ε appeared in upper part of melt-brazed interface,which was joint to 1Cr21Ni5Ti soundly.The condition of structure and heat action to form electron beam melt-brazed joint was given.Based on microstructures and the characteristics of electron beam welding,the physical model that decribed formation process of EB melt-brazed joint of QCr0.8/1Cr21Ni5Ti was proposed and formation mechanism of the joint was discussed.The analysis shows formation of EB melt-brazed joint is made up of four steps:formation of molten pool with keyhole,formation of fusion transition layer,formation of braze welding seam,formation of final microstructure.

     

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