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铝合金点焊电极端面温度数值模拟

Numerical simulation of electrode tip temperature for spot welding aluminum alloy

  • 摘要: 采用数值模拟方法研究了铝合金点焊温度场及电极导电导热性能对电极端面温度的影响。电极端面温度是点焊过程温度场的一部分,为研究点焊电极端面温度,建立了铝合金点焊过程力、热、电耦合分析有限元数学模型,采用ANSYS有限元软件,数值模拟点焊过程温度场,研究点焊电极端面温度的影响因素。结果表明,一般电极/工件接触面中心温度在第17ms达到铜铝合金化温度548℃,在58 ms达到最高温度577℃。但将电极电阻率降低二分之一、导热率提高一倍时,电极/工件接触面中心温度在第57 ms达到最高温度488℃,点焊过程始终未达到铜铝合金化温度。电极导电、导热性能显著影响电极/工件接触面温度。

     

    Abstract: The temperature field and the influence of electrode conduct electricity property and conduct heat property on the electrode tip temperature during spot welding aluminium alloy was studied by numerical simulation method. To study electrode tip temperature field which is the part of spot welding process temperature field the axisymmetric finite element model of mechanical, thermal and electrical coupled analysis was developed. The influence of electrode conduct electricity property and electrode conduct heat property on electrode tip temperature during spot welding aluminium alloy was studied by finite element analysis software ANSYS. The numerical simulation results show that the temperature of the contact surface center between the common electrode and the wokepiece is 548℃ at 17 ms which is Cu/Al alloying temperature, and 577℃ at 58 ms. But when electrode conduct electricity property and electrode conduct heat property increase by one times than the common electrode, the temperature of the contact surface center between common electrode and wokepiece is 488℃ at 57 ms and is lower than Cu/Al alloying temperature during spot welding process. The electrode conduct electricity property and conduct heat property greatly influence electrode tip temperature.

     

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