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高强Al-Cu合金脉冲MIG焊工艺

Pulsed MIG welding process of high strength Al-Cu alloy

  • 摘要: 研究了单丝单脉冲、单丝复合脉冲和双丝Tandem MIG焊对高强Al-Cu合金焊缝组织及性能的影响。试验结果表明,单丝复合脉冲焊接时,峰值电流周期性变化引起的熔池液体强烈的搅拌作用,使熔池的温度梯度降低,固液界面前沿成分过冷区中的形核核心增加,促进了焊缝组织的细化,提高了焊缝的强度和塑性。双丝MIG焊高的热输入和快的焊接速度,使焊缝产生了粗大的等轴枝晶组织,并增加了晶界和枝晶间共晶相的数量,使焊缝的强度、硬度和塑性降低。

     

    Abstract: The effects of single-wire unitary pulsed metal inert-gas (MIG),synergic pulsed MIG and double-wires tandem MIG welding processes on the microstructures and properties of high strength Al-Cu alloy welds were investigated.The results showed that the enhanced stirring action of the liquid metals in weld pool due to peak-current fluctuating periodically under single-wire synergic pulsed MIG welding decreased temperature gradients and increased heterogeneous nuclei within the region of constitutional supercooling just ahead of the solid-liquid interface.As a result,the microstructure of the weld was refined.The strength and ductility of the weld increased.The high heat inputs and rapid welding speed of double-wires MIG welding enhanced the formation of coarse equiaxed dendrites in the weld and increased the eutectic constituents at grain or dendrite boundaries.The strength,hardness and ductility of the weld decreased.

     

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