不锈钢焊接温度场的三维数值模拟
Three dimensional simulation of thermal distributions of welding statinless steels
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摘要: 分别详细分析了焊接热源的三种计算模型即高斯热源模型、双椭圆高斯热源模型及双椭球热源模型的数学表达式与物理特点。利用三维有限元网格划分技术,对工件进行网格划分,并采用网格自适应技术对焊缝金属的网格进行自动加密与生成,为缩短焊接过程数值模拟时间创造了条件。在此基础上又对其中两种焊接热源模型所建立的温度场进行了计算,得到了不锈钢SUS310材料温度场的分布规律,研究了各种参数对温度场分布的影响,并与工艺试验结果进行了比较,提出了适合三维有限元分析的最佳焊接热源模型。Abstract: The mathematical models and physical characteristics of three kinds of models representing welding heat sources are presented. Among them, Gaussian model and double ellipsoidal modelare used to analyze the thermal distributions with FE method. At the same time, this paper analyzed the influences of the heat source models, the latent heat,the welding parameters and the fluid flow of liquid metal on the temperature distributions. The comparisons between the simulated results with the experiments show double ellipsoidal model is good for three-dimensional numeral simulations. Furthermore, the adaptive mesh technique is applied in the three-dimensional numeral simulaton by producing a dense mesh of weld moving simultaneously with the heat source and a much coarser mesh in the other area of the structure which greatly reduces the number of nodes and elements in the simulation.