等离子弧喷焊铜基合金的组织和耐磨性
Microstructure and wear resrstance of copper base alloy surfacing weld of plasma arc surfacing
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摘要: 采用等离子弧喷焊技术,在Q235钢表面制成熔敷低磷锡青铜和镍基合金混合粉末的喷焊层。利用金相、扫描电镜(SEM)和X射线衍射(XRD)等方法对喷焊层和结合层的组织进行研究,同时测试了喷焊层的硬度和耐磨性。结果表明,喷焊层与基体是冶金结合,结合线清晰。熔敷合金稀释率低。喷焊材料为铜基合金DGCu150时,喷焊层含有α-Cu相,δ相,ε相和Cu3P。喷焊材料为铜基合金DGCu150+适量镍基合金DGNi50A时喷焊层主要含有α-Cu相,δ相,ε相,Cu3P,γ-Ni,Ni2B,CrB,(Fe,Ni)23C6,(Cu,Ni)23C6和Fe5Si2B2。随加入铜基合金粉末中的镍基合金粉末量的增加,喷焊层与基体之间的结合层加厚,喷焊层的硬度和耐磨性显著提高。Abstract: By using plasma arc method a copper base alloy surfacing weld was formed on steel Q235,with Sn P bronze powder with nickel base alloy powder.The microstructures of surfacing weld and bond area have been studied by means of optical metallography,SEM and XRD.Hardness and wear resistance of the surfacing weld bave been measured.The result shows that the bond between surfacing weld and base metal is metallurgical bond,and bond line is clear.Surfacing wled has a low rate of dilution.The surfacing weld with copper base alloy DGCu150 consists of α-Cu phase,δ phase,ε phase,Cu3P.The surfacing weld with copper base alloy DGCu150+ nickel base alloy DGNi50A consists of α-Cu phase,δ phase,ε phase,Cu3P,γ-Ni,Ni2B,CrB,(Fe,Ni)23C6,(Cu,Ni)23C6 and Fe5Si2B2.As the increasing of nickel base alloy powder,the thickness of bond area increases and hardness and wear vesistanee of the surfacing weld improved greatly.