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Fe基非晶合金涂层的等离子喷涂成形特征

Forming characteristics of Fe base amorphous alloy coating by plasma spraying

  • 摘要: 采用大气等离子喷涂法在Q235钢基材表面制备了Fe基非晶合金涂层,研究表明,涂层基本上由非晶相组成,在涂层中分布着少量的尺寸为2~5μm的淬态核结晶相,涂层中氧化物的含量较少。涂层由条带状粒子相互搭接、逐层堆积而成,具有典型的层状结构形貌。尺寸约为60μm的球形喷涂粒子在涂层中变形为高度尺寸约为6μm扁平状粒子,保证了高非晶相含量涂层的顺利形成。在涂层中的粒子边界还包含着少量的孔隙、微细的球形粒子等缺陷。涂层与基材、涂层中粒子间主要以机械结合为主,涂层与基材的结合区为涂层-基材体系中的最薄弱处。

     

    Abstract: Fe-based amorphous alloy coating was fabricated on A3 steel substrate by air plasma spraying technology.The coating consists of amorphous phase and a few crystallized quenching cores which size is about 2~5 μm,little oxide has been found in the coating.The coating is formed by high-deformed bond-type particles heaping up each other and has laminar structure.The particles' deforming from spherical (the size is about 60 μm) to bond-type(the thickness is about 6 μm) ensures the amorphous alloy coating's forming.A few pores and tiny spherical particles exist at the boundary of bond-type particles in the coating.The adherence between coating and substrate and the coherence of coating are mechanical combination,and the interface between coating and substrate is the weakest zone.

     

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