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Al合金接触反应钎焊接头力学响应及中间层厚度的确定

Mechanical Responding of Al Alloy Contact Reactive Brazed Joint and Selecting of the Interlayer Thickness

  • 摘要: 接触反应钎焊是目前常用的材料连接方法。为了合理选择中间层材料的厚度,本文以Si作中间层接触反应钎焊LF21铝合金为例,采用有限元(FEM)模拟的办法,对不同宽度的钎缝对外加拉伸载荷的力学响应过程进行了数值模拟。结果表明,钎缝对外载荷的力学响应的应力集中区位于接头表面的钎缝与基体的界面处;且最大应力值与外载荷呈线性关系。即钎缝对外载荷的力学响应的实质是对外载荷的线性放大,因此本文将此放大系数定义为钎缝的力学响应因子。随着钎缝宽度的增加,其力学响应因子增大,钎缝的承载能力降低。在试验证明FEM计算结果的可靠性的基础上,给出了Si为中间层进行LF21铝合金接触反应钎焊时,其合适的钎缝宽度范围是50~80μm。最后本文根据相图对相应的Si中间层厚度进行了理论计算,得到Si中间层的厚度范围为6.6~10.0μm。

     

    Abstract: Contact reactive brazing(CRB) is often used in joining of all kinds of materials.Taking the example of brazing LF21 Aluminum alloy using Si as interlayer,the mechanical responding process of contact reactive brazed joint with different seam thickness to tensile load was analyzed to gain proper thickness of the interlayer by means of finite element numerical simulation.The calculating results showed that the maximum level of tensile stress of the joint responding to the load is lied at the interface of the brazed seam and the base metal,more over,there is a liner relationship between the maximum stress and the load.Namely,the substance of joint's responding to tensile load is linear enlarging for it.So the mechanical responding factor of the brazed joint was put forward in the paper,which increases with the increasing of the thickness of the brazed seam,and results in the decreasing of the tensile properties of the joint.The simulation mentioned above was confirmed by series experiments,and the proper thickness of the brazed seam is 50~80 μm for the CRB joint of Al with Si as an interlayer.The thickness range of Si interlayer,6.6~10.0 μm, was gained based on the Al-Si binary system.

     

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