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电子束深穿透焊接过程匙孔动力学研究进展

The Review on the Keyhole Dynamics of the Electron Beam Deep Penetration Welding Process

  • 摘要: 综述了电子束焊接机理和匙孔动力学的研究成果。简要归纳了电子束深熔透过程起始、焊接、衰减三个典型阶段焊缝熔深及成形变化特征。回顾了前人利用电子束焊接过程产生的特有现象作为研究瞬态过程的依据,揭示了一些焊接瞬态特征以及提出的各种有关电子束深穿透焊接的物理模型。文章还进一步分析了电子束与金属相互作用过程中产生的内部信号如二次电子、X射线、可见光、红外线、特种声音等在研究中的不同作用和应用特点,同时也分析了X射线、红外线、超声波等外加信号在动态过程研究中的特点和应用前景;对比了外加信号和熔池内部信号与匙孔动力学研究方法的关系,并展望了电子束焊接机理和熔池动力学研究的方向。

     

    Abstract: The R&D activities concerning electron beam welding (EBW) keyhole dynamics and,EBW mechanism were reviewed briefly in this paper.The character of the depth and formation of the EBW seam was induced in the three typical stages of EB deep penetration processing.The three stages include the beginning stage,the welding stage,and the fade-out stage.Some special dynamic characteristics were disclosed using some special phenomena in the EBW processing,and at the same time,the physical models of the EB deep penetration were put forward.The different function and application of the inner signal which the EB made acting on the metal target and the characteristic and applicational foreground of the outer signal in the dynamic study of EBW were analyzed.The inner signals include the secondary emitted particles,X-ray,the visible light,the infrared rays,the special sound and etc.,and the outer signals are X-ray,the infrared rays,the ultrasonic wave and etc..The relationship between the two kinds of signals and the experimental methods of the EBW keyhole dynamics was analyzed.Moreover,the research trend on EBW mechanism and keyhole dynamics was prospected.

     

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