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高频调制电弧超声发射及其物理特性

High-frequency Modulated Arc as an Ultrasonic Generator and ItsPhysical Property

  • 摘要: 由于传统的超声发射方法在实际焊接过程中的局限,提出了一种新的超声发生机构。利用高频功率电子开关逆变技术,在TIG焊接电弧回路中施加调制信号,对应着调制电流的上升沿和下降沿可分别激发出电弧超声。在调制度不大时,传声器接收到的声信号幅值和调制电流成正比。当调制脉宽超过一定值后,上升沿和下降沿激发出的超声信号可分开。试验表明,高频调制电弧的伏安特性更为无序。通过波动方程和对调制电弧物理特性的分析,解释了电弧超声产生的原因和声信号特征。电弧超声发射对于控制焊接过程、提高接头质量具有很高的工程价值。

     

    Abstract: Since conventional ultrasonic is inconvenient for application during welding process, a new method to emit ultrasonic has been proposed. With the addition of modulating signal to the TIG welding loop by the high-frequency power electronic switch inverting techniqUe, the arc-ultrasonic has been excited corresponding to the rising-edge and the descending-edge of the modulating electronic current. The amplitude of the signal recorded by the microphone is linearly proportional to the current if the based current is modulated by a small amount. The signals corresponding to the rising-edge and the descending-edge of the modulating electronic current can be separated if the pulse width of the modulating signal is big enough. The experimental results show that the V/I character of the modulated are is much more disordered. The mechanism of the arcultrasonic generation and some characters of the arc-ultrasonic are discussed by the wave eqUation and by the physical property of the modulated arc. The arc-excited ultrasonic has more advantages of controlling welding process and improving the quality of the weld in engineering.

     

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