局部磁化法对焊接结构件残余应力的磁弹噪讯测试
Assembly by Means of Local Magnetization Method
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摘要: 铁磁材料被交变磁场局部磁化以后,局部的体积磁畴产生错动,释放一种物理效应,即磁弹噪讯。它是由德国物理学家巴克豪森(Barkhausen H)于1919年发现的,称之为Magnetic Barkhausen Noise或Magneto-elasticity Noise,简记MBN。试验发现,该噪讯强烈地依赖于材料的组织结构和受力状态。万分之几材料参数变化都会引起MBN的变化。依据铁磁材料磁化,受力释放的噪讯,研制了利用磁弹噪讯技术检测残余应力的仪器。根据磁弹噪讯随拉应力的增加而增大,随压应力的增加而减少,采用零点标定技术绘制MBN-σ标定曲线,以对应标定曲线的MBN值确定测试的应力值。试验检测了焊接结构件残余应力的大小及分布。为工程应用提供了一种可行的检测技术。Abstract: Local magnetic domaions generate the dislocation and release a physics effect-magneto-elasticity noise when the ferromagnetic material is locally magnetized. It has been found by a German physiscist, H. Barkarsen in 1919 and is called Magnetic Barkhausen Noise or Magneto-elasticity Noise, briefly written as MBN. It has been found in experiment that this noise is strongly dependent on elements of material and stress state. Changes of physical parameter of a few the ten-thousandth would cause changes of Magneto-elasticity Noise. The instrument for testing residual stress using magneto-elasticity noise technology is developed by means of stress states and releasing noises of materials under and altemating magnetic field. This paper adopts zero-point rating curve technology to make a rating curve of MNB-σ by means of magneto-elasticity noise increasing with the decrease of stretching force and decreasing with the decrease of pressure force. It can measure stress of ferrimagnetic frame member through correspondence MBN size of MBN-σ rating curve. The distribution and characterization of residual stresses on the welding assembly are tested. In order to apply in engineering, a nondestructive testing technology is propsed.