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未焊透J积分计算的工程简化方法

Investigation of an Engineering Simplification Approach for LOP's J-integral Calculation

  • 摘要: 未焊透是工程实际焊接结构中最为常见的一种焊接不连续,如何更科学合理地简化未焊透工程,以便于对其进行的断裂分析是工程界和学术界所一直关心的问题。文中从未焊透根部形貌照片中选择了几种常见的根部形貌,并通过一定程度的形状简化后,得到五种典型的规则根部形状的缺口。在此基础上文中采用弹塑性有限元方法,以缺口根部几何形状尺寸作为参数进行有限元计算,得到一系列J-Lr曲线。通过分析这些曲线,发现在缺口长度或深度相同条件下,影响J积分值大小的主要因素是缺口宽度或缺口根部曲率半径及根部的形状,并最终得到具有最大J积分值的缺口根部形貌系平端形状。从而可以采用这种根部形貌来保守地计算未焊透的J积分值,实现未焊透J积分值工程计算的简化。

     

    Abstract: The lack of penetration (LOP) is a very common type of discontinuities in welds,so that how to simplify it more scientifically and reasonable and therefore to conduct its fracture analysis are a problem continuously interested to engineering and academic circles.In this paper,several common root shapes were chosen among the photos of LOP's root profiles and five typical sorts of notches with regular root shapes were obtained after some extent simplification to the LOP's root shapes.Based on this,the elastic plastic finite element method was adopted in the paper.The finite element calculations were conducted by taking the geometrical shapes and sizes of nothch root as parameters and a series of J-Lr curves were gotten.Through analyzing the curves,the main factors influencing the value of J-integral can be found,they were the notch wedth or the notch root curvature and the shapes of notch,and finally the root shape with the maximum J-integral value was derived to be the flat end shape.Therefor,the values of LOP's J-integral can be calculated simply and conservatively by adopting the notch with a flat end proposed in this paper,and furthermore the engineering calculations of LOP's J-integral values can be realized.

     

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