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大直径筒体马鞍形曲线自动焊接机的研制

Development of Automatic Arc Welding Machine for Saddle Joint Seam on Large-diameter Cylinders

  • 摘要: 介绍了大直径筒体马鞍形接缝自动焊机的结构和工作原理,以及设计的主要特点。推导出了该系统用来控制气体保护电弧焊焊枪(以下简称焊枪)运动轨迹的关键部件——凸轮的形状与尺寸的计算公式:l=l'-Z'=l'-(R2-r2cos2ψ)1/2-rsinψcosα/sinα。该系统已成功地应用于锅炉筒体的自动焊接生产中,生产实践证明,该焊机在马鞍形曲线的焊接应用中取得了良好的效果,是一种低成本自动化马鞍形接缝的专用焊接设备。

     

    Abstract: An automatic arc welding machine for saddle joint seam on large diameter cylinders was designed and its structure,components,characteristic and working principle were discribed in this paper.Author deduced the equations for calculating the geometry and dimensions of the cams which were the key parts to control the moving locus of gas shielded arc welding torchs: l=l'-Z'=l'-(R2-r2 cos2 ψ)1/2-rsinψcosα/sinα The welding machine was successfully applied to the automatic welding production of boiler cylinders.The production practice had shown that this automatic welding machine was suitable for the saddle joint seam and good results were achieved.It was a new type of low cost automatic welding equipment.

     

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