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准稳定摩擦阶段焊合区金属的塑性流动方程

Plastic Flow Equation of Weld Metal during Quasi-steady Friction Stage

  • 摘要: 根据位错理论、能量守恒原理及量纲一致性,推导出了金属材料在持续动态再结晶过程中四个最主要热变形参数σ、ε、dsT之间的物理关系式。它适用于一般热变形过程及超塑性变形过程,使得热加工过程中几个常用的经验公式从理论上实现了归一化。在此基础上,通过测量GH2132材料连续驱动摩擦焊接过程中的各个热变形参量,建立了GH2132合金材料在准稳定摩擦阶段焊合区金属的流动方程。结果表明焊合区金属在该阶段应力应变敏感性指数大于0.5,即处于超塑性流动状态,从而验证了焊合区金属的力学模型,为摩擦焊接基础研究及数值模拟提供了理论依据。

     

    Abstract: The flow stress σ, strain rate ε, temperature T and grain size ds are four most important parameters of the hot working. A general physical relationship (eq. 4) among above four parameters during the steady dynamic recrystalization is established according to the dislocation theory, energy conversation low and dimension consistency. It is applicable to both the general hot deformation and the superplastic deformation and make up some common experiment equations into a theory unity. In eq. 4, K is a material constant, QG is active energy of grain growing up, R is gas constant. The plastic flow equation (eq. 9) is further analogized, where Qσ is active energy of plastic flow,Kσσ is a constant, mis sensitivity factor of stain rate. Finally the flow equation (eq. 13) of welding metal during quasi-steady stage of friction welding is set up by measuring the process parameters, such as, friction torque M, temperature T at friction face, equivalent strain rate εe of weld metal. The results show that the sensitivity factor of stain rate is great than 0.5, that is, the weld metal is in the superplasticity during quasi-steady stage of friction welding. The mechanical model of the weld metal deformation is verified. The above results are the theory basis of friction welding research and simulate.

     

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