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含焊接缺陷的30CrMnSiNi2A钢焊接件的疲劳寿命估算

Fatigue life prediction for butt welds of 30CrMnSiNi2A steel containing welding delect

  • 摘要: 本文分析了焊接缺陷对超高强度钢30CrMnSiNi2A焊接件疲劳寿命的影响,给出了定量评估含焊接缺陷的焊接件疲劳性能的方法。焊接缺陷可分成类裂纹型和非裂纹型两类。前者的作用与裂纹相当,含这类缺陷的焊接件寿命近似等于裂纹扩展寿命;后者的作用则类似于缺口,含这类缺陷的焊接件寿命为裂纹起始与扩展寿命之和。裂纹扩展寿命可用断裂力学的方法计算。始裂寿命则可用材料的始裂寿命公式计算,但在计算中要考虑表面状态修正。文中还就改善焊接件疲劳性能提出了一些建议。

     

    Abstract: This paper investigates the effect of welding defect on fatigue life of butt welds of an ultra high strength steel (30CrMnSiNi2A) and gives a quantitative approach to evaluate fatigue resistance of the butt welds containing welding delect. The results indicate that the welding defect can be devided into two kinds, the crack-like defect and noncrack-like defect. The former plays a role as a crack and the total life of a welded joint with it is approximate to the crack propagation life, i.e. the time of crack propagation from the initial detect size to a critical one to induce final fracture. The latter, however, can be tnken as a notch and the life of the butt weld containing it is the sum of the fatigue crack iniiiation(FCI) life and the fatigue crack propagation (FCP) life. The FCI life can be predicted by using the FCI life expression determined from notch specimens of material, but modification should be made to take account of the difference surface conditions of the notched specimen and the real FCI location in the welded joint. The FCP life can be estimated by using fracture mechanics approach. Finally, several methods to approve the fatigue resistance of butt welds are proposed.

     

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