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快速行走TIG焊接时熔透信号的提取及分析

DETECTION OF WELD FULL PENETRATION SIGNALS OF A TRAVELLING ARC IN GTAW PROCESS

  • 摘要: 焊接熔池的振荡特性,可以做为焊缝的熔透信号。在脉冲电弧力作用下,熔池金属产生振荡,当电弧快速行走时,外加横向磁场控制电弧,可靠地提取出熔池振荡信号。检测发现,熔池振荡频率与熔池尺寸之间存在着良好对应关系,实验焊接速度达到200mm/min以上.

     

    Abstract: A weld pool dynamics approach has been used to investigate the weld peneration of a travelling arc in the GTAW process without filler.Because the weld ize and penetration are well related with the behavior of weld pool oscillation xcited by an arc force impulse,the size of weld penetration can be assessed by the weld pool oscillation frequency sensed directly through the arc voltage fluctuation.The weld pool oscillation can be excited by a sharp current pulse superimposed on the normal welding current when the weld penetration signal has to be detected.The obstacles encountered in this method for a faster travelling arc have been successfully overcome by using a external magnetic arc control.The satisfactory weld full penetration signals can be reliably detected even though the welding speed exceeds 200mm/min.The weld full penetration signals detected with this method offer a promising prospect for realizing the adaptive weld full penetration control without any external sensor in GTAW within normal or higher welding speed.

     

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