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四自由度管座自动焊机

AUTOMATIC WELDING MACHINE WITH FOUR DEGREES OF FREEDOM FOR WELDING NOZZLES INTO VESSELS

  • 摘要: 研制锅炉集箱管座自动焊机,是旨在以省力、高效和质量可靠的机械化焊接取代繁重的手工操作。焊接机头可连续回转进行多层焊接,并由电机驱动升降和定位.以及借助悬挂支架和电动台车移行.焊炬具有高度方向,管座径向、回转和摆动及姿态角等四个运动自由度。采用以SC801C型微计算机为中心的控制系统,对焊接操作过程、工艺参数和焊炬的运动等进行灵活的和高精度的控制。采用了富氩混合气体保护脉冲射流过渡工艺方法,焊接过程稳定,飞溅极少,悍缝质量优良。

     

    Abstract: The aim of developing the automatic welding machine for welding nozzle sinto vessels is to replace the heavy labour of manual welding by low physical,high efficient and good quality mechanization.The welding head can rotate to weld circular seams continuously.It is positioned and electrically driven together with a suspending frame on support wheels.The torch possesses four degrees of freedom in motion:vertical,radial,revolving and angular swinging.Sc801 cmicrocomputer is applied to control the welding process,technological parameters and the torch motion with great flexibility and accuracy.Argon-rich shielded pulsed current spray metal transfer ensures a very stable welding processwith cxcellent quality and without spatter.

     

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