高级检索

焊机动特性影响焊接飞溅的机理研究

MECHANISM ABOUT THE EFFECT OF DYNAMIC BEHAVIOR OF WELDING RECTIFIER ON SPATTER

  • 摘要: 本文利用微机数据采集分析系统定量研究了焊机动特性对焊接飞溅的影响关系及其作用机理。通过大最工艺实验及数据统计分析表明,在焊机从负载至短路过渡过程的电流峰值倍数Ihd/Ih与焊接飞溅率间确实存在有一定量关系;通过与高速摄影同步进行的焊接电流采样分析可以认为,焊机动特性对焊接飞溅影响的实质主要在于其影响着熔滴短路过程结束时的焊接电流瞬时值。当Ihd/Ih值过大时(超过2.0),熔滴短路结束重新引弧时的焊接电流值很大(接近峰值电流),对熔池金属会产生强烈冲击而引起金属飞溅现象。

     

    Abstract: In this paper,quantitative analyses about the effect of dynamic characteristics of SCR arc welding rectifier on spatter have been made by using microcomputer experimental and data analyzing system.The statistical data derived from welding tests showed that there is a certain qualitative relationship between the arc welding spatter and the dynamic criterion Ihd/Ih,i.e.,the ratio of overshoot current to load current on the load-short circuit transition of welder.Further studies with high speed photography and synchronous measurement of welding current revealed that the said relationship is in fact mainly the influence of the dynamic behavior of the rectifier on the transient current value at the moment when the short circuiting transfer is over.In the case of the value of Ihd/Ih being over 2.0,the current output from the rectifier to restrike arc at that moment will be so large that the welding pool is strongly impacted to cause spatter.

     

/

返回文章
返回