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真空磁压缩等离子弧焊接方法的研究

RESEARCH ON THE MAGNET CONSTRICTED VACUUM PLASMA ARC WELDING PROCESS

  • 摘要: 本文介绍了一种新的焊接方法——真空磁压缩等离子弧焊接。真空磁压缩等离子弧是将低真空中的自由电弧用与电极同轴向的磁场压缩后获得的。实验表明,随着气压的降低,自由电弧会越来越扩展,弧根区的电流密度越来越低,直至产生"旁弧",不能稳定燃烧而熄灭。而且这种低真空自由电弧难以用和普通等离子弧相似的机械方法压缩。采用轴向磁场可以有效地压缩真空电弧。磁压缩的效果随气压的降低趋于明显,气压低于1.33×102Pa时,几十分之一特斯拉(T)的磁场就可获得略粗于电极、上下直径近似相等的弧柱,我们称之为真空磁压缩等离子弧。使用真空磁压缩等离子弧作为热源,可以焊接一般金属和活泼金属,其熔透工件的能力可超过大气氩弧,并可用调节磁场强度的方法,调节电弧的能量分布。与常规氩弧焊、等离子孤焊、电子束焊相比,真空磁压缩等离子弧焊接有其独到的优点,可望在不久的将来获得广泛的应用。

     

    Abstract: A new welding process,the magnet constricted vacuum plasma arc (MCVP arc) welding,is introduced in this article.The arc is obtained by applying a magnetic field coaxial with the electrode to constrict an open arc in medium vacuum.It is observed in the experiments that along with the lowering of the atmosphere pressure,the open arc gets larger and larger,and the current density in the arc root zone becomes lower and lower until an instable "side arc" appears and then the arc goes out.The open arc in medium vacuum can be hardly constricted by means of the mechanical constricting method for common plasma arc.However,the vacuum arc can be constricted effectively by a coaxial magnetic field and the constricting effect gets more obvious as the atmosphere pressure decreases.When the pressure is lower than 1.33×102 Pa,a megnetic field of one over several tens of Tesla can make the diameter of the MCVP arc column from top to bottom nearly the same and only slightly thicker than the electrode.As a heat source,the MCVP arc can weld the common and active metals.Its penetrating ability is higher than that of common TIG arc.The energy distribution can be adjusted by regulating the magnetic field density.There are distinctive advantages of this welding process over the conventional TIG,plasma arc and electron beam welding.

     

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