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摩擦焊加热过程中变形层和高温区的扩展过程

THE WIDENING PROCESS OF THE DEFORMATION LAYER AND THE HIGH TEMPERATURE AREA IN FRICTION WELDING

  • 摘要: 本文通过对45号钢摩擦加热过程的试验.研究了钢材加热过程中高速摩擦塑性变形层和高温区的扩展规律:摩擦加热开始时,变形层首先在距圆心1/2~2/3半径处的摩擦表面上形成,它是由塑性变形和机械挖掘的表面金属组成的环状加热带。随着摩擦时间的延长,环状加热带向圆心和外圆迅速扩展,摩擦表面全面加热以后,由热传导形成的高温区才显著加宽。摩擦加热扭矩峰值或功率峰值通常在表面加热到60~70%左右出现,而在全面加热以后才出现摩擦扭矩稳定值。环状加热带开始出现的位置、面积、厚度、扩展方向和速度与焊接工艺参数有关。达到扭矩峰值时环状加热带的温度达到700℃左右,出现稳定值以后温度可以达到1000℃以上。

     

    Abstract: In this paper,the widening rule of the deformation layer has been studied during friction welding of a 0.45% carbon steel.When friction is first started,a primitive deformation layer is formed on the friction local interface at a distance of (1/2~1/3) r(radius of the rod) from the center cf the welding cross section.A circular hot ring consists of metallic interface of deformation layer and mechanical draging.As friction is continued,a circular hot ring widens toward both perimeter and center of the welding cross section.High temperature area is widened provided only all friction-al interface has been heated up.A peak power or peak torque is often attained when the heated frictional interface area is increased up to 60-70% of the welding cross section.As all frictional interface has been heated,frictional torque reaches to a constant value.The location,area,thickness,widening direction and widening velocity of the circular hot ring are depended on the parameter of the friction welding.When the peak torque is occured,temperature at the circular hot ring reaches about 700℃.Once the torque value has kept constant,then the temperature at the friction interface may reach 1000℃ or more.

     

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