钨极氦气保护电弧焊电弧行为的研究
STUDIES OF WELDING ARC BEHAVIOUR IN THE HELIUM ATMOSPHERE
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摘要: 钨极氦气保护电弧焊的热功率大、生产率高,是一种很有前途的焊接工艺。氦气保护的特点、氦弧的弧态、氦弧的电特性和热特性是氦弧焊中的重要课题。本文用激光技术显示了氦气流,拍摄了氦弧、氩弧及氦氩混合气体保护焊电弧的弧态,测定了这些电弧的静特性和热功率分布,并进行了熔深试验。试验证明,与氩弧焊相比,氦弧阳极区热功率将近增加一倍,而工件熔深的增大却更为显著。但是,一般的氦氩混合气体保护焊时,阳极区的热功率和工件的熔深均与氩弧焊相差无几。因而,本文研究了内喷嘴通氦气、外喷嘴通氩气的双气分流式钨极气体保护电弧焊。这样在较小的氦气流量下,其熔深却接近于纯氦弧焊。Abstract: Helium-shielded GTAW is known by its high heat power and hence high prod-uctivity,and is expected to have wide applications.The pattern of helium-shield gas, the shape of helium arc and its electrical characteristics and energy distribution are the important subjects of GTAW technology.The authors observed the helium flow pattern by use of the laser technique,took photographs of the arc-shape during GTAW in the He,Ar or He+Ar mixture atmosphere,and measured the electrical characteristcs and the energy distribution.In the mean time the penetration was also investigated. Experiments indicated that the anode heat energy in helium-shielded GTAW was about two times that of argon-shielded GTAW,resulting in therefore considerably deeper penetration.In view of the fact that no substantial increase of anode heat energy andpenetration can be made by adding helium to argon,the authors constructed a special dual-nozzle in which helium flows in the inner nozzle while argon in the outter. The penetration in this case is close to that of helium-shielded GTAW.