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焊后热处理对压力容器不锈钢堆焊接头性能的影响

THE EFFECT OF POST-WELD HEAT TREATMENT ON THE PROPERTIES OF STAINLESS STEEL OVERLAID JOINT FOR PRESSURE VESSELS

  • 摘要: 本文研究了焊后热处理对不锈钢堆焊接头机械性能的影响,并探讨了堆焊层韧性和显微组织变化之间的关系。母材是调质处理的Ni-Cr-Mo-V高强钢。容器内壁采用双层带极埋弧堆焊工艺,过渡层和不锈层分别为0Cr20Ni10和00Cr20Ni10不锈钢。试件取自堆焊层、接合区和热影响区,其焊后热处理工艺是600、625、650和680℃并均分别保温15、30、sO和100小时。试验结果如下:(1)对调质处理的Ni-Cr-Mo-V高强钢,焊后热处理温度不得高于650℃。(2)冷弯后所有侧弯试件都未出现裂纹,但接合区的延性却随加热温度的提高和保温时间的延长而减少。延性减少与接合区中碳扩散层宽度有关.(3)堆焊层韧性随加热温度的提高和保温时间的延长而减少。它也与堆焊层的焊态铁素体含量和含碳量有关.(4)0Cr20Ni10不锈钢堆焊层的抗脆化性能高于0Cr20Ni10Nb堆焊层.(5)对00Cr20Ni10超低碳堆焊层热处理后产生脆化的原因是沿铁素体相析出Cr23C6和形成极少量的σ相.

     

    Abstract: This paper was aimed at investigatiing the influence of post-weld heat treatment on the mechanical properties of stainless steel overlaid joint and discussing the relaiion between the change in impact toughness and micro structure in the overlaid cladding.The base metal was Q-T treated Ni Cr-Mo-V high strength steel.In the inner surface of vessel two layers of clad metal were deposited by submerged arc welding with chromium-nickel stainless steel strip as the consumable electrode.The first layer was 0Cr20Ni10 and the second layer was 00Cr20Ni10 stainless steel.A series of test specimens were taken from the overlaid cladding,bonding line and heat affected zone of welded pieces,which had been heat treated at 600,625,650 and 680℃ for 15,30,50 and 100 hours.The results obtained are as follows:(1)The post-weld heat treatment temperature shouldnt be over 650℃ for Q-T treated Ni-Cr-Mo-V high strength steel.(2)All side bending specimens are free of cracks after bending,but the ductility in the bonding area decreases with increased time of post-weld heat treatment and its temperature.Ductility loss is associated with the width of diffusion of carbon from base metal to the overlaid cladding.(3)The toughness of the overlaid cladding decreases with increased time of post-weld heat treatment and its temperature.The decrease of toughness also depends on ferrite content and carbon content.(4)0Cr20Ni10 low carbon stainless steel cladding is less susceptible to embrittlement than 0Cr20Ni10Nb cladding.(5)The embrittlement of 00Cr20Ni10 extra low carbon overlaid cladding after post-weld heat treatment is due to the Cr23C6 precipited along the ferrite boundries as well as the formation of a very small amount of σ phase.

     

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