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容器接管马鞍形焊缝埋弧自动焊设备与工艺的研究

AUTOMATIC SUBMERGED-ARC WELDING OF NOZZLE-TO-SHELL JOINT ON PRESSURE VESSEL

  • 摘要: 容器接管马鞍形焊缝的焊接,国内过去都采用手工焊,工作量大、效率低、劳动条件差、质量不易保证、返修率高。针对容器正交插入式接管管座的焊接,研制了MZM-500型马鞍形埋弧焊机,拟定了自动焊工艺,并成功地进行了400T/h 电站锅炉汽包下降管管座的自动焊生产。MZM-500型焊机适用于简身直径≥1400mm,接管外径=420~820mm,内径≥320mm,接管高度=200~500mm 的马鞍形焊缝的焊接。容器接管马鞍形焊缝的埋弧自动焊,与手工焊相比,可提高生产率1~2倍,降低了工件预热温度,改善了劳动条件,焊缝质量也易于保证。

     

    Abstract: In the welding procedure of the nozzle-to-shell joints on pressure vessel,instead of the traditional manual arc process an automatic submerged-arc welding process has been developed and applied in order to tighten the welding control and attain a new heights of the welding efficiency.For this purpose an automatic welding machine(Mode MZM-500) with a non-contact type high precision head following device to the saddle-shaped curve was made.Welding performance tests and welding production of nozzle-to-shell joints on a large pressure vessel for a power station boiler were carried out and an excellent result was obtained.As compared with the manual arc process,the present submerged-arc welding process may raise the productivity up to 3 times and reduce the fabrication cost,the preheating temperature has been lowered,and the working condition of the welders has also been gotten better;at the same time,it gives a high quality assurance in the welded nozzle-to-shell joints.

     

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