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焊趾裂纹在疲劳载荷下的扩展

PROPAGATION OF WELD TOE CRACKS UNDER FATIGUE LOAD

  • 摘要: 本文的目的在于研究疲劳载荷下的焊趾裂纹扩展规律,并通过它来分析有限长度焊趾裂纹前沿的应力强度因子分布。试验采用LY-12R铝合金制成几种焊趾裂纹的模拟试样。用疲劳勾线法求出前沿各点的裂纹扩展速率并与平板表面裂纹试样进行了对比。认为:中心加载焊趾裂纹在长度方向的扩展速率高于中心加载平板表面裂纹;偏心加载焊趾裂纹在长度方向的扩展速率高于中心加载扩展速率。随着相对偏心的提高,裂纹沿长度方向的扩展速率亦增加;表面残余压应力可以有效地抑制焊趾裂纹在长度方向的扩展速率。

     

    Abstract: The paper contains experimental results of propagation rate distribution of a toe crack along its front under fatigue load.Experiments were performed on aluminum alloy(LY-12R) specimens simulating geometrical shape of a T-joint with toe crack.To obtain the crack propagation rate,markings were induced on fracture surface with changes in amplitude at specified numbers of fatigue load cycles.After complete fracture of the specimen,propagation rates were calculated by measuring the distance between markings on the fracture surface.It is shown that(1) owing to the stress concentration at the toe,the propaga-tion rate of a toe crack in the direction of plate width is always higher than that of a crack of the same size in a flat plate,irrespective of the crack depth;(2) additional moment,caused by angular welding distortion,increases the propagation rate of toe crack in the direction of plate width;(3) the stress intensity factor of a toe crack at the front near the surface is always higher than that of a crack of the same size in a flat plate under the same loading conditions;(4) compressive residual stress at the toe is effective in reducing the propagation rate of toe crack;(5) the length of a crack originated from a toe crack when its vertex reaches the back surface of the plate is much greater than the final length of a part-through crack of the seme size,originated from a flate plate,when the plate is penetrated through under the same loading conditions.This should be taken into full acconnt in designing pressure vessels on the pinciple of "leak before break".

     

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