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水下局部排水CO2半自动焊接技术的研究和应用

A STUDY AND APPLICATION OF LOCAL DRY CO2 GAS SHIELDED SEMI-AUTOMATIC UNDERWATER WELDING

  • 摘要: 本文介绍了水下局部排水CO2半自动焊接方法及其应用。分析了湿法水下焊接的主要问题是:可见度差、含氢量高、冷却速度快。而解决这些问题,是改善和提高湿法水下焊接质量的三个技术关键。概述了包括电源、水下送丝箱、焊枪在内的水下焊接设备的特点。特别是研究成功了一种特殊结构的焊枪。采用CO2气体保护和局部排水的工艺,成功地解决了上述三个技术关键,使其接头质量达到了API 1104和ASME Ⅸ规程的要求。这套设备可以配合轻潜、重潜进行不同空间位置和不同接头型式的水下焊接,并成功的在13.5m水深处,对采油平台的六根水下桩进行了水下焊接施工,效果满意,质量良好。

     

    Abstract: This paper describes a newly developed local dry CO2 gas shielded semi-automatic underwater welding method and its application.As discussed and emphasized by the authors,the protruding problems encountered with in underwater wet welding are poor visibility,high hydrogen content and fast cooling.The key to the improvement of welding quality lies in the minimization of these unfavourable factors.The features of the equipment,including its power source,underwater wire feeding box and welding gun are described.Carbon dioxide,the shielding gas,is used also to keep the water from entering the gun chamber.The method has successfully solved the problems mentioned above.The quality of the weld conforms to the code requirements of API 1104 and ASME IX.The said equipment can be operated by divers wearing different kinds of diving suits in the multi-position underwater welding of various types of joint.The method has been applied to the underwater construction of six pile-structures of an off-shore platform in the Bohai Sea,13.5M below surface,with satisfactory results.

     

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