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横焊摆动轨迹的研究

A STUDY ON WEAVE LOCUS IN HORIZONTAL POSITION WELDING

  • 摘要: 横焊位置焊接时,由于熔池的重力作用,熔化金属总是往下淌,致使焊层上下的厚度不均匀,甚至上部发生咬边,下部形成焊瘤,难以成形。本文从熔池的热平衡与重力平衡两方面分析了对摆动轨迹提出的要求,并导出了摆动频率如果与焊接电流等比变化时,则线能量基本不变的结论,从而采用了送丝与摆动由一台小电机带动的结构形式。同时,介绍了在实践中选用的摆动轨迹参数和焊接规范。

     

    Abstract: The molten metal in a horizontal position weld always tends to shed downward due to gravitation, which results in unevenness of the thickness in various layers of the weld and even undercut on the upper side and overlap on the lower side.Therefore to obtain good bead formation in such case is rather difficult. On the basis of heat-equilibrium of the molten pcol as well as the equilibrium of gravity force, an analysis was made on the weaving locus required to obtain a proper weld.It derives that the weaving frequency should vary in proportion with the welding current, the heat input would basically remain unchanged. A construction is thereby suggested, in which both the wire-feeding and weaving can be actuated by one motor. Finally, selection of optimum weaving locus parameters as well as welding conditions are introduced.

     

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