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基于YOLO的GMAW焊缝跟踪方法与控制

Methods and control of weld seam tracking in GMAW based on YOLO

  • 摘要: 针对厚板钢V形坡口熔化极气体保护焊(gas metal arc welding,GMAW)焊缝追踪时在强弧光与金属飞溅干扰下视觉特征退化、跟踪精度受限的问题,文中提出了一种基于被动视觉的轻量化双任务YOLO11n-seg(dual task YOLO11n-seg,DT-YOLO)焊缝跟踪方法.该方法以注意力增强骨干来抑制噪声,在单次推理中并行定位装配间隙与焊丝,分别采用RANSAC与加权最小二乘法对两类中心点进行直线拟合,并以两拟合线法向的有符号距离计算焊枪偏移量,最终结合轻量部署与时序平滑稳定控制信号.研究结果表明:在V形坡口的典型工况下,系统端到端时延约50 ms,闭环纠偏平均绝对误差(mean absolute error,MAE)为0.067 mm,最大误差不大于0.10 mm.该方法无需主动光源、成本低、鲁棒性高,适用于工业GMAW焊缝在线跟踪与实时纠偏,具有良好的工程应用前景.

     

    Abstract: During the process of GMAW (gas metal arc welding) seam tracking for the heavy thickness steel with the groove of V-shape, the visual features were degraded and the welding seam tracking accuracy was decreased under the effect of strong arc light and metal spatter interference. As a result, a lightweight dual task YOLO11n-seg (DT-YOLO) weld seam tracking method based on passive vision was proposed. This method used attention enhancement backbone to suppress noise, and it parallelly located the assembly gap and the welding wire in a single inference. Then RANSAC and weighted least squares methods were used to fit the two types of center points into a straight line. The offset of the welding gun was calculated by using the signed distance of two fitting lines along the normal direction. Finally, the lightweight deployment and temporal smoothing were combined to stabilize control signals. The results showed that under the V-shaped groove condition, the end-to-end delay of the system was about 50 ms, the closed-loop correction MAE was 0.067 mm, and the maximum error was ≤ 0.10 mm. This method is high robustness and low cost without an active light source, which is suitable for online tracking and real-time correction of industrial GMAW process. It has a good engineering application prospect.

     

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