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GH4151高温合金的惯性摩擦焊接头组织及性能分析

Analysis of microstructures and properties of GH4151 super alloy inertia fricrion welded joints

  • 摘要: 采用惯性摩擦焊对GH4151合金进行连接成形,借助OM、SEM、DSC、显微硬度仪及电子试验拉伸机等仪器观察了不同工艺下的显微组织、断口形貌及力学性能. 结果表明,在焊接结束后,内外飞边形貌较粗糙且存在多条微裂纹,缩短量达3 mm;微观形貌下焊合界面处均发生动态再结晶,晶粒内和晶界处析出一次γ´相、二次γ´相和碳化物(MC),在残余应力的作用下,使大块析出的MC内部存在多条微裂纹并发生扩展;通过改变顶锻压力,调整MC的大小、形态及数量,解决大尺寸MC相内的微裂纹问题;热处理后的显微硬度曲线呈M型,热-力影响区硬度最高,这与γ´相和MC的数量及形态存在正相关最高达546 HV1.0.拉伸性能结果表明,室温和高温(750℃)抗拉强度达母材的97%,从裂纹扩展途径上看,室温断口形貌呈沿晶断裂,高温断口呈脆性断裂.

     

    Abstract: In this article, the inertial friction welding technology was applied to weld GH4151 alloy, and the microstructure, fracture morphology, and mechanical properties of the joints were observed under OM, SEM, DSC, microhardness tester, and electronic tensile testing machine. The results showed that during the welding process, the inner and outer flying edges had a rough shape and multiple microcracks. The burn-off length was up to 3 mm. Dynamic recrystallization occurred at the interface of the weld. Primary γ´ phase, secondary γ´ phase and carbide (MC) were precipitated in the grain and at the grain boundary. Under the action of residual stress and binding force, several microcracks occurred in the MC and expanded. By changing the forging pressure, the size, morphology, and quantity of MC were optimized, which have solved the problem of microcracking in the MC phase. Mechanical performance testing showed that the microhardness curve after heat treatment had demonstrated an M-shape, with the highest hardness in the TMAZ, which were positively correlated with the quantity and morphology of γ´and MC phase, reaching 546 HV1.0 as the highest . The tensile performance results showed that room and high temperature (750°C) tensile strength up to 97% of base material. From the perspective of crack propagation, room temperature fracture morphology shows along-crystal fracture. The high-temperature fracture morphology shows brittle fracture.

     

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